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Traditionally the higher energy efficiency was attributed to the difference between attrition grinding in tower mills and impact grinding in ball milling. However by far the most important factor for fine grinding is media size and therefore the breakage rate. Small media has a larger surface area which translates to better transfer of energy.
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A ball mill generally loses its grinding efficiency remarkably at fine grinding. This is because fine particles from ground materials agglomerate and adhere to the mill liners or grinding media as coating, reducing the impulsive force of the mill. In addition, the agglomerated particles are mixed into the coarse powder in the separator and recirculated through the mill.
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Planetary Mills are ideally suited for fine grinding of hard, medium hard, soft, brittle, tough and moist materials. The comminution of the material to be ground takes place primarily through the high energy impact of grinding balls in rotating grinding bowls. The grinding can be performed dry, in